1st  March 2009
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Resistant materials at GCSE covers the knowledge of the various woods you might have used in the last 3 or 4 years, the metals commonly used for manufacturing commercial products ~ (perhaps several of your own projects too) ~ and a variety of common plastics.  

Modern products use materials that are constantly being altered either to make  the manufacturing more cost-effective or to make the products more durable.  Manufacturing processes are therefore constantly being improved but your studies should give you a basic understanding of processes such as injection moulding, casting, welding and brazing and the reasons why one process is more suited to a product than another.   
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very good foundation for a good grade in the exam.  Checking out this site, some of the web links given here and some you find yourself should add a good additional amount of material to topics your teachers
will cover.  Use your time sensibly and study before it gets too close to the exam to be of real value.
Tools, marking out procedures and a knowledge of the design processes, marketing strategies and presentation techniques should round off your studies and give you a
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Materials     Sustainable materials    Abrasives      Types–and uses of abrasives   Drilling   Joints
Mechanical properties    Industrial processes    Mechanisms     Environment    Design
Basic electronics   Tools & Equipment     Cutting action – planes    Composites    Workshop Tools     Marking out tools    Cutting metals   Heat treatment - definitions - metals   Electrical safety  ( Elec. Safety 2)   Metals,  Plastics ~ (synthetic polymers),   Woods,     Plastics Quiz      General Quizzes
Manufactured boards    ‘Plastics’  History      Natural & Synthetic polymers     Polymer quizzes
(you  must know names of several suitable types (polymers) that can be quoted in your work)
              
Try  >  Resistant materials site - Quiz  and   Res. Mats.  Revision site    BBC Bitesize       
    Joining wood   Joining metals   Join Plastics  (2)  Welding  Brazing  (2)  (3)   Knock-Down Fittings
Mechanical fittings     Protective Finishes    Paint-preparation   Lacquers   Tin / Chrome finishes
Enamelling   How to ’Enamel’  (2)  Plastic Coating   Varnishes   Polishes   Waxes, Oils & others   Making a Thread    Screw Threads  (2)   Injection moulding  (2)   Extrusion & Plastics    Moulding
Compression moulding    Vacuum forming & product examples     Blow moulding   Foam moulding (2)    Blow forming  Rotational moulding  Compression moulds (thermosets)  SMART   (SMART-2)  SMA
GRP     GRP moulding    Die Casting Process  Bronze    Lost wax   Sand casting  ( & Step-by-step )  
Free software (flow-diagrams)  Die casting     Foundry    Fabrication    Health & Safety Fact sheets  
Forming processes - metals    Wasting   Quality Control    Quality assurance    QC v QA
Manufacturing Production     Batch Production   Production scales    Prototype Production     
 One-Off    Continuous Production lines     Mass Production    Modern Mass Production   Planning    
History of metal forming  Annealing + Details   Normalising + Age Hardening    Design-Idea Book
          
Levers  ( More levers)  (&more)     Gears   Velocity ratio   Cams   (Cams 2)    Linkages   Linkages (2)  Pulleys      Bell Cranks     Crank-slider      Automata   (2)  (3)    Mechanisms       More Mechanism theory
British Standards   International standards (ISO)  FAQ  Drawing Conventions  Tolerance–intro  
         
Don’t forget to check the  Revision section  ..  and your selected coursework topic that might
 include aspects of ….
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